

This article is an excerpt from the Shortform book guide to "The Toyota Way" by Jeffrey K. Liker. Shortform has the world's best summaries and analyses of books you should be reading.
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What is Toyota’s company history? How did lean manufacturing become popular?
In The Toyota Way, Jeffrey Liker recounts Toyota’s history as a car manufacturing company. He explains the beginning of the Toyota Production System, better known as lean manufacturing.
Continue reading to learn more about the history of Toyota.
A Brief History of Toyota and Lean Manufacturing
Where does Toyota’s company history start? Toyota began as a family business. Inventor Sakichi Toyoda, inspired by a desire to save his mother and grandmother from the arduous work of spinning wool on manual looms, invented a steam-powered loom in the late 1800s. Over the following years, he continuously improved the loom’s design. One of these improvements was a mechanism that stopped the loom automatically when a thread broke (this later became jidoka, a central Toyota principle).
In 1937, Sakichi’s son Kiichiro sold the patent rights to an English weaving company and used the capital to found the Toyota Motor Corporation. While he was visiting the English company, Kiichiro noted the inefficient production processes. He made sketches of the plant layout, timed the stages, and even counted the workers’ footsteps, coming away with ideas that eventually became the Toyota Production System (TPS). He called his system just-in-time, another central Toyota principle.
Japan’s economic devastation following WWII meant that right from the beginning Toyota was contending with low demand, high inflation, cash flow problems, and meager factory space, all of which made efficiency and fast problem-solving a matter of survival. As conditions improved, this ingrained frugality persisted, eventually helping Toyota to become the world’s biggest automaker and the ninth-largest company in the world by revenue in 2020.

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- The story of how Toyota became the biggest automaker in the world
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